Traditionally water softeners were used to treat boiler make-up water, but now reverse osmosis has become an economically viable alternative.
The advantages of reverse osmosis over a water softener include:
- A reverse osmosis plant removes more than just the Calcium & Magnesium Hardness, so the water is far more pure
- 90 to 99.9% of dissolved solids are removed which allows much higher cycles of concentration & far less blowdown
- Reduced boiler fuel usage & fuel costs
- Reduced boiler make-up water consumption
- Far less internal boiler water treatment chemicals are required, which reduces chemical costs
- Make-up water alkalinity is reduced, which reduces carbon dioxide dissolving in condensate & forming highly corrosive carbonic acid; so neutralising or filming amine chemical costs are dramatically reduced
- Reverse osmosis removes silica from the make-up water which can form one of the worst types of boiler scale & significantly reduce boiler efficiency
- Boiler heat transfer surfaces are much cleaner & efficient
- Reduced boiler cleaning costs & elimination of acid cleans
- Increased boiler reliability & elimination of costly unscheduled shutdowns & down time
- The reverse osmosis plant reject water may be suitable for use as cooling tower make-up water or wash down water. Water softener waste water is not suitable for these uses
- Sodium Chloride is not required for resin regeneration
- The need to buy, store & manually lift heavy 25 KG bags of salt is eliminated
- Better steam purity